LSAW Pipe Production Line

LSAW pipe mill ke letsete la nako e telele-. Ha bareki ba sheba mohala oa tlhahiso, ha ba botse feela "Na e ka etsa pipe ea LSAW?" – ba tsotellaboholo le maemo a kereiti, boleng bo tsitsitseng, tlhahiso e 'ngoe le e 'ngoe, boemo ba boiketsetso, taolo ea dijithale le litšenyehelo tsa ts'ebetso. Mohala o motle o fana ka API-e lumellanang, e lumellanang hantle le mosebetsi o lebellehang; mohala o futsanehileng o fetoha moroalo le moroalo oa tlhokomelo.

Ka tlase ho na le tlhaloso ea -ea mofani oa thepa ea sejoale-joaleJCOE LSAW mohala oa tlhahiso ea lipeipi tsa tšepe, ho itšetlehile ka mokhoa o tloaelehileng o bontšitsoeng setšoantšong sa hau sa phallo.

Mohala ona oa tlhahiso ea lipeipi tsa tšepe tsa LSAW o etselitsoe limilone tse hlokang ho fanaphala-e kholo, e boima-ea lebotabakeng sa{0}lipeipi tsa ho tšela naha le mosebetsi o boima oa meralo. Ka sebopeho sa JCOE, -welding e habeli ea mahlakoreng a SAW le katoloso e batang-ka bolelele bo felletseng, mohala o ka hlophisoa bakeng saAPI 5L phala ea mohala, phala e bokellang kapa phala ea sebopeho, ho itšetlehile ka sepheo sa hau sa 'maraka.

Merero e tloaelehileng e kenyelletsa-lithapo tse telele tsa ho fetisetsa oli le khase, liphaephe tse kholo tsa metsi, lijaki tsa maoatle le metheo ea monopile, le liqubu tse kholo tsa lebopong. Thepa le peakanyo e beakantswe ho ya ka boholo ba boholo ba hao le boholo ba ditone tsa selemo, kahoo o ka kgona ho phadisana hantle ntle le ho feta{1}}ho tsetela ka bongata bo sa sebediswang.

Moetso o etelletsoeng pele- oa boenjiniere, eseng lenane la lisebelisoa feela
Re qala ka motswako wa sehlahiswa sa hao, ditekanyetso (API/ASTM/EN/GB), maemo a tonnage le workshop, ebe re rala mohala o potileng-ho qoba -metjhini e boholo, ho feta{2}}matsete, kapa mathata pakeng tsa ho etsa, welding, NDT le coating.

Tharollo e kopantsoeng ho tloha pipe ho ea ho roala
LSAW, SSAW, ERW, seamless le 3LPE/FBE lithapo tsa ho roala li reriloe e le sistimi e le 'ngoe e nang le bokhoni bo ts'oanang le lisebelisoa, kahoo o sebetsana le mofani a le mong ea ikarabellang ho e-na le ho hokahanya barekisi ba' maloa le likarolo tse sa lumellaneng.

Smart control le traceability e felletseng ea QA e hahiloe-ka hare
Re kopanya PLC/MES kapa SCADA e le hore lintlha tsa bohlokoa (welding, expansion, hydrotest, coating) li behoe leihlo le ho rekotoa peipi ka 'ngoe, ho u fa lialamo tsa nako ea sebele-, litlaleho tsa othomathike le tlhahiso e felletseng + QA traceability bakeng sa lihlahlobo tsa bareki.

Ho qala{0}ka potlako le ho fokotsa kotsi ea morero
U fumana mohala o fihlang tlhahiso e tsitsitseng, e rekisoang ka potlako, e nang le lits'oants'o tse fokolang tsa thepa le liteko tse fokolang-le{1}}phoso. Ho etsa seo, re kenyelletsa moralo oa tšebetso, peakanyo, taolo ea ts'ebetso, ts'ebetso le koetliso ea opareitara, kahoo ha u fumane mochini feela-o fumana sistimi ea tlhahiso e ka qalang ho hlahisa chelete ka nako e khuts'oane haholo.

Litsenyehelo- tsa bophelo le ntlafatso kelellong
Ha o lefelle mohala feela kajeno, o lefella litšenyehelo tsa ona lilemong tse 10-15 tse tlang. Re khetha lisebelisoa tsa bohlokoa tse nang le tšebeliso ea matla, lintho tse ka sebelisoang, likarolo tse ling le kotsi ea ho fokotsa nako, kahoo litšenyehelo tsa hau tsa ts'ebetso li lula li le maemong a holimo. Mohala o boetse o entsoe ka litsela tse hlakileng tsa ntlafatso bakeng sa li-automation, boholo bo bocha le limaraka tse holimo, kahoo ha 'maraka oa hau o fetoha o ka ikamahanya le maemo le ho hola ho fapana le ho hahola ntho e' ngoe le e 'ngoe ebe o qala hape.

Setšoantšo se bonts'a phallo e felletseng ea tlhahiso ea liphaephe tsa tšepe tsa JCOE LSAW, ho tloha poleiti ho isa phala e felileng e loketse ho koaheloa:

1. Ho lokisoa ha poleiti le tlhahlobo ea UT
2. Edge milling le ho kobeha pele{0}}
3. J–C–O e etsa le ho tjheseletsa tack
4. Ka hare le kantle tse ngata- tsa terata SAW tjheseletsa
5. Tlhahlobo ea marang-rang ea UT / RT ea seam ea weld
6. Katoloso e batang ka-ka bolelele le ho otloloha
7. Teko ea Hydrostatic le NDT ea ho qetela
8. Qetella ho betha, ho metha, ho bekha le ho tšoaea
9. Fetisetsa ho penta kapa 3LPE/FBE coating le polokelo

Motjhelete e mong le e mong o na le motsoako o fapaneng oa sehlahisoa, moaho le tekanyetso, kahoo ha re fane ka "sebopeho se le seng se lekanang tsohle" tharollo. Mohala oa tlhahiso ea LSAW o hlophisitsoe ho potoloha sebaka sa hauboholo ba sepheo, tonnage ea selemo le workshop e teng, kahoo o fumana matla a lekaneng ntle le ho aha-boholo bo boholo, bo thata-ho{2}}ho sebetsa.

• Likhetho tsa bokhoni

Meetso e tloaelehileng e tloha ho200,000 t/selemo ho fihla ho 1,000,000 t/selemo, ka ho theha, welding, katoloso le lebelo la liteko tse tsamaellanang. Mohlala, mohala oa 300,000 t/year o ka etsetsoa8-10 liphaephe / hora, athe mohala oa 700,{1}} t/year o ka shebisisa18-22 liphaephe / hora, e nang le liteishene tsa SAW, expander le hydrotester kaofela li lekana ho boloka lebelo.

• Sebopeho se feto-fetohang - mola o otlolohileng, U{0}} sebopeho kapa likou tse bapileng

Re ikamahanya le sebopeho sa moaho oa hau le sekoaelo sa crane.
Ka mohlala:

1. Ho atlhophiso-ea mela e otlolohileng, poleiti UT → edge mill → JCOE tobetsa → ka hare ho SAW → ka ntle ho SAW → sepharalatsi se batang → hydrotest → beveling kaofela li latela tsela e le 'ngoe, tse loketseng kou e telele, e moqotetsane.
2. Ho aU{{0}sebopeho sa sebopeho, mochine oa khatiso oa JCOE le SAW welding li ka lehlakoreng le le leng la workshop, 'me mochine o batang oa expander + hydrotester o tsamaisana ka tsela e tšoanang ka lehlakoreng le leng; liphaephe fetisa ka mose, kahoo ufokotsa bolelele ba mohaho le sebaka sa maeto a crane.
3. Moo u nang le mohala o se nang seamless, re ka behaho tsamaea-sebōpi se futhumatsang molloleleloala le hlabangsebakeng se arohaneng se chesang-e be u arolelane finishing, NDT le coating logistics le LSAW line ho boloka sebaka le litšenyehelo tsa ho sebetsana le tsona.

Mohopolo o bonolo: sebelisa meaho ea hau e teng le liporo tsa crane ka hohle kamoo ho ka khonehang, 'me u hlophise lisebelisoa joalothepa e phallang pelesebakeng sa li-cranes- tse tsikinyang le tse thibang.

• Boemo ba boits'oaro - ke batho ba bakae ka shift, ba etsang eng

Re rala boemo ba othomathike ho tsamaisana le litšenyehelo tsa basebetsi le mokhoa oa tsamaiso:

1. A more manual linee ka hloka ho potolohaBasebelisi ba 20–30 shift ka 'ngoeho pholletsa le plate prep, forming, SAW, expander, hydrotest le finishing. Basebelisi ka letsoho ba beha liparamente tse ngata 'me ba tsamaisa liphaephe tse nang le li-cranes tse holimo hangata.
2. A hodimo-mokhoa o itirisange ka matha le hoo e ka bang10–15 opareitara e 'ngoe le e 'ngoe, hobane liteishene tse ngata li sebelisa mokhoa o itekanetseng oa ho latela seam, mananeo a li-welding tse seng li setiloe, ho hlaphoheloa ha metsi ka mokhoa o itekanetseng, li-trolleys tsa ho fetisa liphaephe ka mokhoa o itekanetseng, UT ea marang-rang e nang le ho tšoaea likoloi, le li-skrini tsa taolo tse bohareng ka kamoreng ea ho laola.

Maemong ana ka bobeli sehlahisoa se lumellana le API-, empa eho latela-litjeho tsa basebetsi, botsitso le boiketlo ba taololi fapane haholo. Re u thusa ho khetha boemo ba haunako ea ho lefa le letsatsi-ho{1}}ts'ebetso ea letsatsietsa kelello.

• Ho kopanya ho roala

Ha u boetse u kenya chelete ka3LPE / 3LPP / FBE mohala oa ho roala kapa mohala oa ho penta, re qapa mokhoa oa ho tsoa ha mohala oa LSAW le ho kena ha mohala oa ho roala e le hore liphaephe li tsamaee ka conveyor, ho fetisetsa koloi kapa rolara ka ho toba ho phatloha le ho roala. Sena se fokotsa tšenyo ea ho sebetsana le jareteng, se boloka nako ea forklift / crane, 'me se u lumella ho tsamaisa phala ea tšepe le ho roala e le phallo e le 'ngoe e tsoelang pele ea tlhahiso.

• China{{0}e leng teng, e haufi le lipeipi tsa 'nete

Re lula China, moo boholo ba litsi tse kholo tsa lefats'e tsa LSAW, SSAW le ERW li sebetsang teng. Re sebetsa ka kotloloho le baetsi ba lisebelisoa tsa lehae le litsi tsa ts'ebetso, kahoo mohala oo re u etsetsang ona o thehiloe ho thekenoloji e netefalitsoeng ea Machaena, lintlha tsa nnete tsa tlhahiso le se hlileng se sebetsang mabenkeleng{1}e seng feela moralo oa libukana.

• Ho fihlella theknoloji e tsoetseng pele empa e holile

Machaena a sebelisa mechine ea morao-rao ea khatiso ea JCOE, -mesebelisoa e mengata ea SAW le digital welding/NDT control letsatsi le letsatsi. Re u thusa ho khetha lisebelisoa le litsamaiso tsa ho laola tse tsoetseng pele ka botekgeniki le tse seng li ntse li sebetsa-tse lekiloeng{3}litsing tse ngata haholo, e le hore u se be "sebaka sa liteko" bakeng sa litharollo tse sa netefatsoang.

• Boleng bo hlakileng ba chelete, eseng feela theko e tlase

Ha re leke ho ba sete e theko e tlaase ea mechini pampiring. Ho e-na le hoo, re kopanya CAPEX e utloahalang le litšenyehelo tse tlaase tse patiloeng: sebopeho se betere, basebetsi ba fokolang bakeng sa tlhahiso e le 'ngoe, lisebelisoa tse fokolang le ho tsosolosa, QA e bonolo le liphuputso. Ho uena, seo se bolela mohala o nang le nako ea ho lefa ea sebele le litšenyehelo ka tonne e ka qothisanang lehlokoa le 'maraka oa hau.

• Matsete a pepeneneng le tsela ea ntlafatso ea nako e tlang

Ho tloha qalong re u bontša litlhophiso tse fapaneng-bokhoni, boemo ba ho iketsetsa, basebetsi, tšebeliso ea matla{1}}e le hore u utloisise seo u se lefang le seo u ka se fumanang. Mohala o etselitsoe hore o tle o ntlafatse hamorao (automation e eketsehileng, limaraka tse holimo, NDT e eketsehileng kapa matla a ho roala) ntle le ho aha bocha ho tloha ho zero, ho sireletsa matsete a hau ha khoebo ea hau e ntse e hola.

Setifikeiti

 

Setifikeiti sa CE

Setifikeiti sa ISO 9001

Setifikeiti sa API Q1

Setifikeiti sa ABS

Setifikeiti sa AP-5L

Setifikeiti sa API-5CT

 

LSAW (JCOE) Mohala oa Tlhahiso ea Pipe ea tšepe

Lintlha tsa bohlokoa tsa Tekheniki (Tharollo e ikhethileng)

• Mokhoa oa ho theha: J{{0}C{1}}O-E thehakahabedi-mahlakoreng a mangata-wire Submerged Arc Welding (SAW)
• Mofuta oa Sehlahisoa: Lerako-le leholo, le letenya{1}}LSAW lipeipi tsa tšepebakeng sa lisebelisoa tsa lipeipi le tsa meralo
• Pipe Diameter Range (OD): 16"–56" (406–1422 limilimithara)
• Bolelele ba Pipe: Ho fihlela ho 12 m(bolelele bo tsitsitseng kapa bo sa reroang)
• Melao e sebetsang: API 5L / ISO 3183 / GB/T 9711(projeke{{0}e ipapisitseng le meralo e teng)
• Tlhophiso ea Lisebelisoa tse ka Sehloohong:
• Edge milling & pre{0}}koba →Mochini oa ho etsa JCO→ ho tjheseletsa tjheseletsa → ka hare le ka ntle ho SAW → katoloso e batang → tlhahlobo ea hydrostatic → tlhahlobo ea UT/RT → phepelo e qetellang e beveling le ho tšoaea

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